22205

NCCER Heavy Equipment Operations

Module 22205: Loaders

Course Syllabus

Course Information

• Module Title: Loaders
• Module ID: 22205
• Training Hours: 17.5 hours (typically delivered over 2–3 days, combining classroom instruction and hands-on practice)
• Level: Heavy Equipment Operations Level 2
• Publisher: National Center for Construction Education and Research (NCCER)
• Prerequisites: Successful completion of Heavy Equipment Operations Level 1 (including Core Curriculum and basic orientation to heavy equipment) and familiarity with general safety practices on construction sites. Trainees should also have basic knowledge of earthmoving principles.

Course Description

This module introduces the safe operation, maintenance, and productive use of wheel and track loaders in construction and earthmoving applications. Trainees will learn to identify loader types, components, attachments, and controls; perform operator-level maintenance and safety checks; and execute basic operating procedures, including digging, loading haul units, stockpiling material, and traveling with loads. Emphasis is placed on safety, efficiency, and preventing equipment damage.

Learning Objectives

Upon successful completion of this module, trainees will be able to:

1. Identify and describe the primary types of loaders (wheel and track) and their common applications.
2. Recognize and explain key loader components, chassis designs (articulated vs. rigid), instrumentation, controls, and attachments.
3. Perform pre-operational inspections, basic preventive maintenance, and daily safety checks in accordance with manufacturer guidelines.
4. Demonstrate safe startup, shutdown, and basic maneuvering procedures.
5. Safely and efficiently perform common loader tasks, including digging, loading trucks, stockpiling material, and grading/leveling.
6. Apply site safety rules, hazard recognition, and best practices to prevent accidents during loader operations.

Module Outline and Topics

1.0 Introduction to Loaders (2 hours)

• Overview of loader uses in construction
• Types of loaders: wheel loaders vs. track loaders
• Common applications and basic work activities

2.0 Loader Components and Attachments (3 hours)

• Chassis and frame types (articulated steering, rigid frame)
• Engine placement and counterweight design
• Bucket and attachment types (general-purpose bucket, blade, forks, grapples, etc.)
• Key terms: breakout force, static tipping load, operating weight
• Instrumentation, controls, and operator station features

3.0 Safety Considerations (3 hours)

• Loader-specific hazards (tip-overs, blind spots, falling loads)
• Personal protective equipment (PPE) and site safety protocols
• Safe mounting/dismounting, seat belt use, and ROPS/FOPS protection
• Communication with ground personnel and traffic management

4.0 Operator Maintenance and Inspections (3 hours)

• Daily pre-start and post-operation walkthrough inspections
• Fluid checks, lubrication points, track/wheel maintenance
• Using the operator’s manual for scheduled maintenance
• Identifying and reporting common issues

5.0 Operating Procedures (6.5 hours – includes hands-on practice)

• Startup, warm-up, and shutdown procedures
• Basic controls: lift/tilt functions (raise, lower, dump, float, hold)
• Traveling with and without loads
• Digging techniques and bucket positioning
• Loading haul trucks efficiently
• Stockpiling and spreading material
• Basic grading and leveling

Required Materials

• NCCER Trainee Guide: Heavy Equipment Operations Level 2 (Module 22205)
• Access to manufacturer operator manuals for specific loader models
• Personal protective equipment (hard hat, safety glasses, gloves, steel-toed boots, high-visibility vest)
• Access to operational wheel and/or track loader(s) with various attachments
• Classroom audiovisual aids (videos, diagrams)

Instructional Methods

• Classroom lectures and discussions
• Multimedia presentations and manufacturer videos
• Hands-on demonstration and supervised practice on actual equipment
• Group activities and case studies on safety incidents

Assessment and Evaluation

• Written Examination: Multiple-choice test covering module objectives, safety, components, and procedures (minimum passing score: 70%)
• Performance Testing: Trainees must demonstrate competency in selected performance tasks under instructor supervision. Typical tasks include:
  • Performing a complete pre-operational inspection
  • Safely starting up, maneuvering, and shutting down the loader
  • Executing basic digging and loading operations
  • Loading a haul truck or creating a stockpile safely and efficiently
• Successful completion of both written and performance components is required for NCCER credentialing and module credit.

Certification

Trainees who successfully complete this module will earn credit toward NCCER Heavy Equipment Operations Level 2 certification and may receive a wallet card/digital badge for “Loaders (22205)” upon registry submission.

Safety Statement

Safety is the top priority in all heavy equipment training. All operations will comply with OSHA regulations, manufacturer guidelines, and NCCER safety standards. Any unsafe behavior will result in immediate removal from hands-on activities.

This syllabus aligns with the current NCCER Heavy Equipment Operations curriculum as of 2026. Instructors should reference the latest NCCER Trainee Guide and Performance Verification packets for any updates.