27310 Tilt-Up Wall System
NCCER Module 27310: Tilt-Up Wall Systems Course Syllabus
Course Information
- Module ID: 27310
- Course Title: Tilt-Up Wall Systems
- Credit Hours: 17.5 Hours (Elective Module)
- Level: Carpentry Level Three (also applicable as an elective in Concrete Construction and related curricula)
- Format: Classroom instruction, hands-on practice, and performance testing
- Prerequisites: Completion of NCCER Core Curriculum; recommended completion of Carpentry Levels One and Two or equivalent experience in concrete forming, reinforcement, and safety practices
Course Description
This module introduces trainees to tilt-up concrete construction methods. Trainees learn how tilt-up panels are planned, formed on-site (typically on the floor slab), reinforced, cast, cured, lifted, erected, and braced. The module covers site preparation, installation of reinforcement and embedments, application of bond breakers, architectural and decorative treatments, and safe rigging and lifting procedures. Emphasis is placed on safety, quality control, and industry best practices.
Learning Objectives
Upon successful completion of this module, trainees will be able to:
- Explain the advantages, applications, and process of tilt-up concrete construction.
- Identify and describe tools, materials, and equipment used in tilt-up panel construction.
- Prepare casting surfaces, apply bond breakers, and layout panel forms.
- Install reinforcement (rebar), embedments, insets, and openings in tilt-up panels.
- Describe concrete placement, finishing, curing, and testing procedures specific to tilt-up panels.
- Safely rig, lift, tilt up, and brace wall panels.
- Create and apply architectural and decorative treatments to tilt-up panels.
- Identify safety hazards and follow OSHA-compliant practices throughout the tilt-up process.
Performance Objectives
Trainees must demonstrate proficiency in the following performance tasks under instructor supervision (as outlined in NCCER guidelines):
- Prepare a casting surface and apply bond breaker.
- Layout and form a tilt-up panel, including installation of reinforcement and embedments.
- Assist in rigging, lifting, and bracing a simulated or actual tilt-up panel.
- Identify and correct common defects in tilt-up panel construction.
Course Outline and Schedule
Total Hours: 17.5 (Suggested breakdown; adjustable based on class size and facilities)
| Session | Topics | Hours | Key Content |
|---|---|---|---|
| 1 | Introduction to Tilt-Up Construction | 2.5 | History and advantages of tilt-up; applications in commercial/industrial buildings; overview of process; safety considerations and PPE |
| 2 | Site Preparation and Panel Layout | 3.0 | Reading drawings and specifications; site layout; casting slab preparation; panel sequencing and stacking |
| 3 | Forming Tilt-Up Panels | 3.5 | Form materials and construction; applying bond breakers; ensuring full coverage; form cleaning and maintenance |
| 4 | Reinforcement and Embedments | 3.0 | Rebar placement and tying; installing strongbacks, lift inserts, brace inserts, and blockouts; openings for doors/windows |
| 5 | Concrete Placement, Finishing, and Curing | 2.5 | Placement techniques; surface finishing; curing methods; achieving required strength (minimum 75% of design strength for lifting) |
| 6 | Rigging, Lifting, Erecting, and Bracing | 2.0 | Crane rigging and signals; lifting procedures; temporary bracing; panel alignment and connection |
| 7 | Architectural and Decorative Treatments | 1.0 | Reveals, form liners, exposed aggregate, sandblasting, and other finishes |
| Review & Assessment | Module Review and Testing | 0.5 | Review key concepts; written exam preparation |
Teaching Methods
- Lectures and presentations using NCCER PowerPoints and visuals
- Hands-on demonstrations and lab exercises (simulated panel forming, rigging practice)
- Group discussions on real-world case studies
- Video resources (if available) on tilt-up procedures
Required Materials
- NCCER Trainee Guide: Tilt-Up Wall Systems (Module 27310)
- Personal Protective Equipment (PPE): Hard hat, safety glasses, gloves, steel-toed boots
- Basic hand tools (as provided in training facility)
- Access to concrete forms, rebar, and rigging equipment for performance tasks
Assessment and Grading
- Written Exam: Multiple-choice test covering module objectives (70% passing required for NCCER credential)
- Performance Verification: Instructor-evaluated hands-on tasks (must complete all performance objectives to standard)
- Attendance and Participation: Full attendance required; active participation in labs expected
- NCCER Credential: Successful completers earn digital badge for “NCCER Tilt-Up Wall Systems (27310)” via Credly
Safety Emphasis
Safety is integrated throughout the module. Trainees must adhere to OSHA standards for concrete work, crane operations, and fall protection. Zero-tolerance policy for unsafe practices.
Instructor Notes
This syllabus aligns with official NCCER curriculum guidelines. Instructors should use the latest NCCER resources, including Performance Profile Sheets and Test Booklet.
For official updates or trainee guides, refer to the NCCER website (nccer.org) or Pearson publishing resources.
This course prepares trainees for safe and efficient contributions to tilt-up construction projects in the field.